KERAMISCHE ZEITSCHRIFT - September 2021
90% Kostenreduzierung durch „kinderleichtes“ Wechseln
Mixing tool system TuneMixx®
…the sophisticated way of mixing!
Our latest innovation will maximise customer benefits thanks to unique economic, ergonomic, design and processing engineering features.
The invention and development of vertically mounted TuneMixx® tool bracket with integrated quick-change system lays the foundation for a new generation of mixing tools for processing mixtures of various consistencies, regardless of whether dry/solid, crumbly, plastic/pasty or liquid.
dry/solid
crumbly
plastic/pasty
liquid
TuneMixx® benefits
-
Enhanced quality and throughput
Achieve better mixture quality and higher throughput rates! -
Up to 90% less production downtime
Avoid time-consuming and wage-intensive wear part changes with long production downtimes using easy replacement and user-friendly exchange of all product-contacting parts in a matter of minutes! - Up to 95% savings in installation costs
Save on installation costs thanks to lower personnel and time expenditure!
- Up to 50% less wear costs
Use mixing blades on both sides and save on wear part costs! -
Cost reduction
Save money using intelligent coordination of the product-contacting wear parts in terms of material, shape and design. -
Easy cleaning
Low cleaning cost thanks to smooth surfaces and closed constructions!
Our technological innovation was awarded the High-Tech Innovation Voucher by the Baden-Württemberg Ministry of Finance and Economics.
Convince yourself!
Structure & function
TuneMixx®
The TuneMixx® essentially consists of 5 components. To find out more, move over the names of the components:
The individually manufactured adapter plate connects customer's mixing tool bearing with the TuneMixx® system. This allows the vertically mounted mixing tool to be integrated into a wide variety of intensive.
In the standard sizes TM250 + TM320, the mixing tool bracket consists of concentrically nested thick-walled tubes with recesses that determine the axial position of the mixing blades and the bottom scrapers. The centrally located quick change system fixes the mixing blades and the bottom scrapers in the radial direction.
The mixing blades can be used twice and can be removed from the mixing tool bracket once the mixing blade edge is worn, turned 180 degrees and reinserted again. They are arranged in pairs in opposing planes and consist of a base element and a mixture-tailored wear protection. They can be tailored to customer requirements using various mountings, cross-sectional shapes, wear materials, profiles and lengths.
The bottom scrapers keep the mixing container base free from caking and promote optimal mixture flow. Arranged in opposing pairs on one plane, they are available with replaceable or fixed bottom tools.
The wear protection cover consists of two half-shells that protect the circumference and base of the tool bracket against abrasion. Thanks to the closed construction and the coating option, the protective jacket is almost free of caking. The shells are made of standard steel and mostly covered with ceramic. The dismanting is done by removing the mixer blades and bottom scrapers.
Sizes & designs
The TuneMixx® system can be integrated in a variety of intensive mixers as vertically mounted mixing tool system and is available in various mixer sizes.
Together with the previous 3 standard sizes (TM150 / 250 / 320) the agitator TuneMixx® is available for mixers with filling quantities of 75 to 12,000 litres.
This includes, among others, products from Maschinenfabrik Gustav Eirich GmbH & Co KG, KÜNKEL-WAGNER Germany GmbH, Pemat Mischtechnik GmbH, Technical Industriebedarf GmbH, TEKA GmbH, DISA Service GmbH, Liebherr-International Deutschland GmbH and many more.
TuneMixx® TM150
TuneMixx® TM250
TuneMixx® T320
Experiences & benefits
BFT - Juni 2020
Beton Röser nutzt Mischwerkzeugsystem der neusten Generation
GIESSEREI - Februar 2020
Mischen ohne Vibrationen - 100% Aufbereitungsgrad
